Retrofit – Your Wind Turbine, Our Mission
Reliability from the beginning to the end.
WE UPGRADE AND CONVERT EXISTING SYSTEMS TO INCREASE YIELDS.
Longer lifetime + more energy
+ lower costs = optimized earnings
A successful retrofit impresses with the perfect selection of adaptable hardware and software, the right service package and useful options such as an optimum CMS extension. This individually sophisticated interplay of components guarantees permanently profitable system operation.
Increased performance in the long term
Regardless of whether you want to increase yields through optimized operation or gain comprehensive access to machine and system data - the decisive factor is that you win in all disciplines and create added value.
Simple selection from small to large – you decide
The scope of our retrofit package depends on your specifications. From the addition of individual performanceenhancing components to a complete overhaul. Implementing the appropriate retrofit system solution is easy and requires only a few days of downtime.
Retrofit – Process for Maximum Output
We deliver what keeps your wind turbine in the profit zone
When retrofitting a wind turbine, outdated technical components are replaced with new ones to ensure that the turbine continues to operate profitably. We deliver the perfect customized solutions for your plant. Retrofitting with Bachmann means benefiting from the world‘s leading expert in wind turbine automation – at unbeatable prices.
Our quality portfolio includes the optimization of individual components, expansion with special functions through to the integration of CMS solutions – or you can simply choose the complete all-round carefree package. We advise and supply everything from a single source – reliably and with a guarantee.
Retrofit – process with guaranteed success
Retrofitting a system with a customer-specific solution requires a structured and precise approach. Our proven five-step process ensures that all relevant factors are taken into account – from the initial analysis to the final certification.
First, we identify the technical and operational requirements before detailed planning takes place. We then check the conditions on site and finalize the material and time schedule. In the realization phase, we implement the retrofit solution and train the service personnel. We then ensure operational reliability and performance optimization through comprehensive testing. Finally, the plant is accepted by the customer.
This structured approach ensures a smooth implementation, minimizes risks and maximizes the efficiency of your modernized plant.
Five-steps retrofit process
At the beginning, the type of system, framework conditions, reference measurement and customer requirements are recorded.
An analysis of potential describes the performance improvement.
On this basis, a project plan, time and cost estimate are created.
An on-site inspection also ensures the starting point.
After approval of the project plan, which specifies the optimal retrofit solution, the implementation of hardware and software is carefully planned to minimize downtime and reduce yield losses.
Once the planning is complete, the implementation begins with a focus on IEC standards and cyber security.
Depending on the project solution, prefabricated components are installed, tested and put into operation.
All steps are documented and the service personnel receive training.
Commissioning alone is not enough – comprehensive tests ensure the planned performance.
Over a defined period of time, the systems are monitored in the SCADA system, and data is aggregated, analyzed and historicized.
Key performance indicators and reports are used for final acceptance.
After successful tests and inspections, formal acceptance by the project team in collaboration with the customer takes place.
This confirms the previously defined performance improvement.
We are ready for your type of wind turbine
Successful implementations – the basis for your retrofit
We have already given new life to many types of wind turbines. Some examples and their history can be found on this page. With each new turbine type, we enrich our extensive and in-depth knowledge of the perfect retrofit solution for your system. We now have experience from hundreds of installations.
RORS stands for Remote Operation Retrofit Solution and describes the perfect setting for VESTAS systems of type V80/90. With the remote maintenance tool via Bachmann M1 WebMI pro, the system operator saves a large number of unnecessary service routes and receives complete data transparency even in his remote control center.
Operating older wind turbines is complex and expensive: unproductive downtimes due to breakdowns and maintenance work are becoming more frequent, and spare parts may no longer be available. In addition, access and parameterization options are limited. Yields decrease. Time for a Bachmann refresh and the world will soon look better again.
3 days. That‘s the maximum time it takes to make wind turbines fit for the future. The Clipper retrofit set enables a complete retrofit solution from Bachmann within a very short time. Operators are thus able to increase the yield and significantly extend the service life of the system.
Our SCADA retrofit has been specially adapted for GE 1.5/2.5 and GE ESS turbine types. It offers a convenient browser-based visualization environment for monitoring all GE turbines. You can easily perform routine tasks such as starting and stopping the turbine. For the GE 1.5/2.5, it provides writable access to the turbine‘s complete parameter set, allowing you to use your own service know-how to optimize your turbines yourself outside of warranty. In addition, it offers customized configurable user administration and does not affect the main operating software of the turbine.
With our Senvion access and SCADA solution, you can equip your turbines with their own user administration – without any intervention in the turbine itself. You retain control over access to parameters and operations up to level 1.20. The solution is suitable for almost all Senvion turbine types and park controllers (e.g. MM5.24, PMU5.11). Thanks to a software-controlled roll-out process, implementation is particularly simple. In addition, older turbines can be upgraded with new controllers to use the powerful analysis functions of Wind Power SCADA and optimize the efficiency of your fleet.
RETROFIT – Across all areas
Retrofit with extras
You want to get more out of it? Yes – but always with added value, please.
LiTEplus for wind turbines
Extend the life of your wind turbines well beyond the design service lifetime.
Many wind turbines still have considerable lifetime reserves even after the original design lifetime, typically 20 years, has expired. With Lifetime Extension (LTE), wind turbines with demonstrable residual lifetime can remain in operation, sometimes for many additional years. When a wind turbine reaches the end of its estimated lifetime, owners and operators can order an LTE Assessment to demonstrate that their turbines are still in good condition. This is the approval channel for continuing operations beyond the design lifetime.
CMS – always worth it
Condition monitoring systems from Bachmann not only provide operational and maintenance reliability, but also keep you informed about the health status of your systems at all times. Depending on the application and operator requirements, we supply everything from Quick&Easy to WOW&Fantastic. However, we only ever recommend what your system really needs.
CMScore
Game Changer: With our CMScore, we are opening up the lower price sector for professional condition monitoring systems. At the same time, we remain fully committed to our quality standards, which makes CMScore a game changer for our customers in particular. The basis of reliable monitoring is the high-quality acquisition of sensor signals.
Cantilever Sensor (CLS) – Inspiring sensor technology
The sensor solution offers easy installation and minimal system costs. Its high long-term stability reduces replacement and down-time costs. The robust design withstands environmental influences, while the versatile applicability enables blade load detection and structural analysis. Thanks to excellent signal quality, the sensor helps to reduce the levelized cost of energy (LCoE).
Wind Power SCADA (WPS) – always worth it
Together with our retrofit solutions for control, Bachmann offers the perfect visualization product with WPS. Perfectly matched to all Bachmann hardware components, the range of functions is far superior to other systems. There is no need for lengthy system setup; the configuration of the SCADA system is created automatically and the system is ready for use with the individual data set in accordance with IEC 61400-25. The visualization is browser-based, multi-client capable and highly adaptable to individual requirements.
Modernize your plant controller with SPPC!
Is your current plant controller outdated or no longer supported? Our SPPC (Smart Power Plant Controller) is a certified plant controller that offers easy commissioning and an integrated, browser-based visualization. Depending on the brand and setup, it can connect directly to the turbines or the existing plant controller.
SPPC is also ideal for hybrid plants and enables the control of PV/solar systems, other energy generation units and battery storage. At the same time, it meets the latest safety and TSO requirements.
Your package – your success
And quality for a long time into the future
Many skills are required from the first meeting to successful implementation. It is a sign of quality when customers keep coming back because they appreciate the consistent focus on solutions as well as the respectful cooperation. Our employees‘ many years of experience create security and trust.
Quality for the future
- Quality and durability – the hallmarks of all Bachmann products
- Distinctive quality of detail in parts and components
- Compliance with the highest environmental standards throughout the entire production chain
- State-of-the-art manufacturing and testing processes
- 48-hour climate stress test for each hardware module
- ISO 14001 certified
The right solution is a matter of trust, which is why we always offer a no-obligation consultation with our experts. It is important to us that you feel confident about your choice of system solution and the right partner.
